Custom Pulleys
Ever-power gets the expertise and technical features to manufactures pulleys that are made for the most intricate applications. Our state-of-the-artwork technology can accommodate any kind of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides plus much more. If it is technically feasible, we will be in a position to produce it regardless of what size, material or details required. Furthermore to aid with your projects Ever-power can manufacture a prototype in addition to any production quantity.
Contact Application Engineering to go over your customized pulley requirements and design challenges. You may also design your very own pulley model using our custom 3D Model Configurator . Download your model or post it for a free of charge quote.
Custom Pulleys in Aluminium and other Finishes
Aluminum may be the standard metallic for all share pulleys and most custom pulleys. Nevertheless, there are a number of other components and finished such as steel or hard anodized aluminium that your application may necessitate. Ever-power uses CNC technology and a highly skilled manufacturing team to make your custom pulleys with the quickest turnaround amount of time in the industry. Watch our Materials and Finishes
We offer pulleys in various diameter sizes, which range from 1 inch to 35 inches.
Our pulleys could be manufactured with many different types of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys created from cast iron. We are able to also manufacture pulleys using a variety of other components such as steel, bronze, plastic, aluminum, and brass.
We provide assistance during the design phase of consumer orders, to greatly help our customers have the most cost effective and effective pulley or sheave style.
We use the latest inspection equipment that helps us to maintain quality throughout the production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Maximum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Optimum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the world of manufacturing non-standard parts often equate to “custom” parts. Customized parts mean a complete host of factors that the majority of manufacturers can’t afford; things such as particular tooling, manufacturing, and procedures. These special extras had a need to create custom parts mean an extended lead time and, eventually, increased prices.
For a number of companies, creating customized parts is handled in specifically this way. At Torque Transmissions, however, we’ve a different method of handling customized parts which makes better feeling for our business and for our clients businesses.
At Torque Transmission we use a PULL production procedure. Pull-through production is characterized by smaller batches, quick responses to client demands, and smooth item flow. This kind of creation is an exemplory case of lean manufacturing and is the reason why we are able to make orders to consumer specifications.
What characterizes the kind of lean manufacturing Torque Tranny utilizes?
No inventory: we make what’s ordered
Same production process as is standard
Standardized tooling: we make use of our standard mold bottom system to make exclusive mold tooling, which outcomes in a very quick set up
Customer’s due date places the purchase in the production schedule
Once an purchase is started it moves through the manufacturing procedure with no delays or queues
Pull-through production of the kind facilitates product customization because the products are produced when they are ordered. This enables us to provide products that may meet a customer’s needs, instead of offering standard products that may not meet up with the needs of a customer or do the job 100%.