Quite a few projects are unique within the industry and represent many of the most challenging sizes and geometries of gears produced today. We maintain a wide range of rare gear shaping gear in addition to advanced CNC milling and turning centers, that allows us to make a vast selection of gear, sprocket, work, and rack sizes, designs, and patterns.
To attain the high rack strength the customer required, the main of the teeth were hardened combined with the tooth flanks. Finally, precision grinding was utilized to achieve the required flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complicated gears and sprockets that no other manufacturers can produce. The part shown this is a helical gear rack that is utilized on a Maag equipment manufacturing machine. The gear rack is 6′ lengthy, has a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.
The customer needed a replacement part which is necessary to the operation of their machine and had previously been struggling to find someone with the capacity to slice the required size of helical rack. Often customers contact us because OEM parts are no more available or are cost prohibitive. Often, clients have found that the quality of replacement parts made by us exceed the quality their OEM parts.
To achieve the high rack power the customer required, the root of the teeth were hardened combined with the tooth flanks. Finally, precision grinding was used to achieve the required flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complicated gears and sprockets that no other manufacturers can create. The part shown this is a helical gear rack that is utilized on a Maag gear manufacturing machine. The apparatus rack is 6′ lengthy, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.
This integrated and coordinated advancement of thermoforming machines and tools is our most significant customer benefit and unique on the thermoforming market. With the comprehensive know-how of our experienced experts in both device and machine engineering, our clients benefit from a unique synergy effect that leads to a higher service lifestyle of both machine and equipment, in addition to an optimal formed gear rack for Woodworking Industry component quality. We aim to surpass your objectives and ensure your success with our quality.
For a long time, a machine tool builder had produced their own precision gear racks to attain ultra-precise positioning on the machines. They also needed this because their vital clients demanded that their devices maintain accurate positioning without any error compensation on the axis.
To save lots of costs, they wanted to find a gear rack provider who could accomplish the same restricted rack tolerances and performance level that they had come accustom to.
Choosing from their wide selection of standard rack & pinion drives, ATLANTA offered a Ultra-High Accuracy DIN 4 (UHPR) equipment rack, which acquired a total pitch deviation of significantly less than twelve microns (< 0.012 mm) over a one meter length. The real pitch deviation was measured at 20º C and marked on each rack.