EP Series Parallel Shaft Helical Equipment Reducer
Specification Details:
1.Work specification of helical equipment reducer: F37-F157, 10 type totally.
2.The output of the helical gear reducer: 0.12-200KW
3.Project output torque of the helical equipment reducer:3.5-21500N•m
4.The transmission ratio of the helical gear reducer: 3.77-281071
5.Various mounting kinds of helical gear reducer: foot mounting, input flange of B5.
The foot amounting reducer has two machine-processed foot installation surfaces.
Efficiency
94%-98% (depends upon the transmission stage)
Housing material
HT250 high-strength cast iron
Gear material
20CrMnTi
Surface hardness of gears
HRC58°-62 °
Input / Output shaft material
40Cr
Machining precision of gears
Accurate grinding, 6 Grade
Lubricating oil
Gear oil
Heat treatment
Carburizing and quenching
Brand of bearings
Noise (MAX)
65-70dB160
Temp. rise (MAX)
40 ℃
Temp. rise (Oil)(MAX)
50 ℃
Vibration
≤20µm
Customized quality and on request
Our helical and bevel-helical gears are our condition of the art items. Each unit is customized to the client requirements. The Helical gears are designed, developed, and manufactured using our advanced specialized resources. These gearboxes come in different sizes, ratios, with metric and imperial shafts, steel or high quality cast iron housings, solid or hollow result shafts, and personalized input connections for electrical motors.
Helical Parallel Shaft Gearmotor :
1.Modularly design;
2.The component and parts are designed and produced standardly, which makes the product great exchangeability and high efficiency, thus can greatly short the delivery time.
3.Low energy consumption, low noise, little vibration, efficiency up to 96%;
4.Great rigdity of cast iron box, high strength, good heat loss, long service life.
5.Gear is made from fine alloy forge metal, the surface is completed with carburizing and quenching which ensured high hardness and precision.
6.Flange-installed with hollow shaft, foot-installed with hollow shaft, and optional torque arm and other special accessories.
Energy efficient, corrosion proof, compact
Helical- & Parallel Shaft Gearboxes
The 2-stage helical gearboxes from Ever-Power are a symbol of absolute robustness, top quality and long life.
Ever-Power parallel shaft geared motors (available in 2- or 3- stage models) give a variety of mounting options simply by their high center distance and hollow shaft.
The aluminum housings provide both gearbox types light weight and high corrosion resistance.
Technical Data
Helical gearbox Parallel shaft gearbox
Kind of motor asynchronous or long lasting magnet engine asynchronous or permanent magnet motor
Ranked torque up to 2,060 Nm up to 1 1,350 Nm
Ratios* 2.55 – 56.68 24.6 – 347
Output speed variable variable
Result shaft solid shaft solid or hollow shaft
Mounting foot or flange mount flange mount
Ever-Power Engineers Has A Massive Clientile To Whom It Has Been Supplying Helical Gearboxes ACCORDING TO Their Specific Requirements.
The High Technicality In THE TYPICAL Of Engineering Due To Its Construction And The Design (Modular) Gives An Optimal Performance Output .
Specialized In Providing Prize-Successful Helical Gearboxes & Bevel Helical Gearboxes, Our Business Provides A High Degree Of Effeciency Gearboxes To Our Clients.
Today’s Various Applications Needs IN A VARIETY OF Power Sectors – Medium / Heavy Duty Can Be Met By These Gearboxes.
The Replaceability Of Various Assemblies And The Maintenance IS PERFORMED By A Diligent Group Of Ever-Power WHICH INCLUDES VERY SKILLED Manpower For The Maintenance Of Gearboxes .
Bevel Helical Gearbox :
Power : Upto 5500 kW
Reduction Ratio : Upto 650:1
The Inclined Tooth For Torque Transmission Between Parallel Or Correct Angle Shafts With Case Hardened Profile Ground Metal Gears Ensure minimum Noise
Size : 112 To 710 Centre Distance
Industries : Glucose , Cement , Paper , Solvent Extraction, Steel Sector , Conveyore , Agitators, Mines & Minerals , Cranes , Crushers , Fin Cooler Drives , Aerators , Kneaders, Thickeners , Larger Ball Mills Power Plant life , Rubber.
Other Features
Gearing Of High Efficience
Energy Saving
Spill-Proof Motor Removal
Mounting Choices – Foot / Flange/Shaft Mount
Key Point :
Our Bevel Helical Gearbox Range Provides Been Majorly Used For Severe Power Transmission Program Which REACHES Least More Than 50KW, Achieving An Ascent In Efficiency. THERE IS ALSO A 5500KW Power Range Specifically Designed For Cement Plants And Sugar Mills.
Reduction Stages : Single/Dual/Triple/Quadruple
Applications :
Bevel Helical Gearbox CAN BE UTILIZED In Various Fields Such As:
Toasters
Coal Pulverizing Mills
Cooling Towers
Conveyors
Agitators
Crushers
Cranes
Fin Cooler Drives
Kneaders
Larger Ball Mills
Mixers
Bucket Elevators
Industries:
These Helical & Bevel Helical Gearboxes May Attain High Performance Ratios , AND SO ARE Thus Used In Extreme Power Transmitting Systems.
A FEW OF THE Industries Applicable For Bevel Helical Gearboxes Are :
Thermal power plant
Sugar industry
Cement industry
Paper industry
Solvent extraction plants
Plastic industry
Rubber industry
Steel Industry
Chemical Plants
Mines and minerals
Your advantages
High torque density
High permitted overhung loads
Multi-stage gear device for low output speeds
F37 … F157 Reduced parallel helical gearbox backlash option
EP series (two-stage and three-stage)
Our extra-slim parallel shaft helical gearmotors will be the perfect solution when space is limited. The countless different sizes and designs ensure that the gearmotors can be used in a wide selection of applications even beneath the most unfavorable conditions. Ever-Power parallel shaft helical gearmotors are usually found in conveyor and components processing applications. You can pick from foot-mounted, flange-mounted or shaft-mounted options. Reduced backlash parallel shaft helical gear units are also available on request for precise positioning tasks.
Available versions
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Technical data
Gear unit reduction ratio
[i]
3.77 – 281.71
Multi-stage gear unit decrease ratio
[i]
87 – 31434
Output torque
[Nm] ([lb-in])
130 – 18000 (1150 – 159300) (also in decreased backlash version)
Motor power range
[kW] ([Hp])
0.12 – 200 (0.16 – 268)
Parallel shaft helical gear device versions
Ever-Power helical gear units
Our helical gear models are used wherever high torques are required.
For the belt drive, the customer chosen Ever-Power helical gear units because these offer output torques of up to 2,200,000 lb-in and powers as high as 5,360 HP. Thanks to their integration in to the tried-and-tested UNICASE housing, the gear units also have high axial and radial load capacities. The helical equipment units can therefore quickly endure the harsh conditions of use on the conveyor belt.
What are the advantages of Ever-Power helical gear units?
Performance
Ever-Power industrial gear units with helical gears are ideal for large duty applications because of their high torque capacity
Service life
Huge roller bearings and exact alignment of shafts and equipment wheels ensure an extended service life.
Flexible
Versatile mounting solutions and extensive input options ensure application flexibility.
Installation-friendly
Many mounting designs available to focus on the needs of various installation requirements.
Our industrial helical gear units: Optimum flexibility
If you buy a Ever-Power helical gear unit, you will have little difficulty in adapting it to your application. Rather, our gear models adapt themselves to the application.
To make installation as flexible as possible for our items, we give you various shaft and flange options. Integration of the apparatus unit into one’s body is also facilitated by six installation surfaces, which cover many different set up positions.
Due to their powerful and flexibility, Ever-Power helical gear units are ideally suited for use in many applications such as agitators, lifting gear, extruders, mixers, mills, drums or crushers.