planetary reduction drive, planetary gear reduction box, planetary reduction gearbox, small planetary gear drives, hydraulic planetary gear travel, planetary gear system, power wheel planetary gear travel, planetary ring gear
planetary reduction drive, which can supply a whole lot of speed reduction and torque in a system and the earth carrier shaft drives at large speed, while the reduction problems from sunlight gears. Ever-Electric power planetary drive supplys Substantial torque and with a concise structure. Product Range Ratio：5～1400. Torque：0.46～736kNm. Item Features.
The general precision planetary reduction travel is utilized for low-speed and high-torque transmission equipment, and the electric motor, the inner combustion engine or other high-rate running power is meshed with the gears in the input shaft of the apparatus reduction drive to mesh the significant gears in the output shaft to attain the reason for deceleration. Ordinary speed gear reduction drive s will also have a couple of pairs of identical basic principle gears to achieve the desired deceleration result, the ratio of the number of teeth of the significant and small gears is the tranny ratio. The Accuracy planetary reduction travel is a power tranny mechanism that uses a gear swiftness converter to decelerate the quantity of revolutions of the motor to a desired amount of revolutions and obtain a mechanism of a large torque.
Ever-Power Series planetary reduction drive (01~8) , in applying for Series Port Tools, Mixer Planetary, of the center section planetary gears allowing Planetary reduction drive, swing and track drive applications end up being accommodated through output arrangements. With units obtainable in many ratios, sizes, and products, Our planetary lowering drive can be utilized singly or in mixture to meet practically any reduction requirement.
The role of the apparatus reduction drive, An professional planetary reduction travel was selected and installed in the market machines, The web crankshaft torque on the speed of Planetary reduction travel (gearbox) of a pumping unit is pressure angle results in increased gear dedendum strength, and also the capability to withstand heavy shock loads. Compact, torque dense design. Modular, Lowering Ratio‎: ‎5:1 – 1400:1. and Areas of expertise include equipment noise reduction, gear making sourcing, program … Wind strength speed of Planetary lowering drive planetary drives 10KW to 1 1.5MW. The primary featurs are as followings:
Reduce the speed and improve the output torque concurrently. The torque output ratio is normally multiplied by the electric motor output and the reduction ratio, but it should be observed that the ranked torque of the apparatus reduction drive cannot be exceeded.
The speed simultaneously reduces the inertia of the strain, and the reduction of the inertia may be the sq . of the reduction ratio. You can observe that the overall motor comes with an inertia worth. Ever-Power planetary gear units are split into 21 basic teams according to the torque and The wide selection of output shafts and flanges simplifies the decrease stages.
Types of gear lowering drive : Planetary, spur and particular gearheads specifically created for the brushless and brushed DC drives by Ever-Power. Likewise customized. with The initially toothed equipment (pinion) is mounted directly on the engine shaft. The bearing of the end result shaft is usually manufactured from … Reduction ratio of 6:1 to 5752:1. Low noise level. Great efficiency. General gear reduction drive has helical equipment reduction drive (which include parallel shaft helical gear reduction drive , worm equipment reduction drive , bevel equipment reduction drive , etc.), planetary reduction travel , cycloid gear reduction drive , worm gear reduction drive , planetary friction type mechanical stepless speed changer, etc.
Compact design for saving space is readily available with collinear type and output. Multiple lowering ratio is obtainable with combination of varied planetary reduction drive. Putting in some product range with mounting flanges and reduction sleeves. All our Customers trust us as their favored partner for equipment and planetary travel engineering.
-Types of common gear reduction drive, Predicated on the latest design and evaluation technology, Hyosung Heavy Industrial sectors designs and manufactures gear boxes for steel, electrical power, cement, rubber. A fresh compact style of three-stage differential cycloidal planetary equipment drive based on the idea of the so-called RV-of Planetary reduction travel can be proposed. Our planetary gear, Wolfrom gear train, lowering gear, regulation …. valuable asset, as the productivity shaft stops when power is minimize to the travel, assembly is provided with a ring gear (16) and a sun gear … Gear (28) is definitely a flanged extension of sun equipment (12) which drives pinions (14).
The main feature of the worm gear reduction travel is that it includes a reverse self-locking function and may have a huge reduction ratio. The source shaft and the result shaft are not on a single axis, nor on the same plane. However, the quantity is generally large, the transmission proficiency isn’t high, and the precision is not high.
Harmonic transmission of harmonic gear reduction drive is usually the utilization of adaptable deformation controllable elastic deformation to transmit motion and power, small volume, huge precision, however the disadvantage is usually that versatile wheel life is limited, not impact tolerant, rigid and metallic parts Relatively poor. The source speed cannot be too high.
Precision planetary reduction drive has the features of compact structure, small return clearance, high precision, long service existence and large rated end result torque. But the price is somewhat more expensive.
Inline and right position execution up to 4 reduction stages, Ever-Power range of mixer drives happen to be planetary gear products modified to meet the operating requirements .
Planetary gear reduction drivePlanetary reduction drive
Planetary reduction servo drive may be the weight of the gear transmission device of Planetary reduction servo drive. In general, the pounds of li yi’s mechanical and electric gear has a great relationship using its material and heat therapy hardness.For instance, at the same electricity, the pounds of the carburized hardened equipment will be about 1/3 of the excess weight of the tempered equipment.Therefore, based on the structural attributes of Planetary reduction drive and the load nature of gears, hardtooth surface gears ought to be broadly used.There are several heat treatment methods to obtain gear with hard tooth surface, such as for example surface quenching, overall quenching, carburizing quenching, nitriding, etc., which should be selected in line with the characteristics of Planetary decrease drive.
Chinese identity Planetary reduction servo drive employed for Planetary reduction servo drive gear drive fat loss ratio of input speed and output speed ratio.Number of pieces of planetary gears
directory
1 product advantages
2 product parameters
3 material and heat treatment
4 installation steps
5 surface hardening
Product advantage editor
It really is compact structure, tiny return clearance, high reliability, long service your life, rated output torque can do a lot.But it’s a bit more high-priced.Planetary reduction drive is normally found in limited space when the need for a higher torque, that’s, small volume huge torque, and its reliability and life are much better than spur Planetary reduction drive.Spur Planetary reduction travel is utilized for low current usage, low noise and excessive efficiency and low priced applications.Planetary reduction drive is characterized by small size, significant output torque, substantial transmission efficiency, provided that there are these requirements can be used
Product parameter editing
Full load efficiency: transmitting efficiency of of Planetary decrease drive under maximum load (productivity torque of fault prevent).
Working existence: the cumulative working period of Planetary reduction travel in rated load and rated type speed.
Rated torque: it’s the torque that the ranked life allows for long term time.When the output velocity is 100 r/min, the life of Planetary reduction travel may be the average life, past this value, the common life of Planetary reduction drive will be reduced.Planetary reduction travel fails when the output torque exceeds twice.
Edit material and heat treatment
The weight of the Planetary reduction servo travel planetary gear transmission device is normally proportional to the weight of the apparatus, and the weight of the apparatus has a great relationship with the materials and heat therapy hardness.For example, at the same ability, the weight of the carburized hardened gear will be about 1/3 of the weight of the tempered gear.Therefore, based on the structural qualities of Planetary reduction drive and the load nature of gears, hardtooth surface gears should be broadly used.There are plenty of heat treatment methods to obtain gear with hard tooth surface, such as for example surface quenching, overall quenching, carburizing quenching, nitriding, etc., which should be selected in line with the characteristics of Planetary lowering drive.
In Planetary reduction drive family, the Planetary reduction drive with its small size, huge transmission efficiency, huge reduction range, great precision various advantages, and is trusted in servo, stepping, dc and various other tranny systems.Its function is in the premise of ensuring accuracy transmission, mainly used to reduce the rotation swiftness and increase torque and reduce the load/electric motor rotational inertia ratio.As a way to help nearly all users to create good use of the Planetary reduction travel, this paper analyzes the causes of Planetary reduction drive and the drive electric motor shaft breaking, and introduces at length how to properly install the Planetary reduction travel.
Appropriate installation, use and maintenance of of Planetary reduction drive is an important link to ensure the standard procedure of mechanical equipment.For that reason, when you install the Planetary reduction drive, make sure you make certain to strictly follow the following installation related matters, thoroughly assemble and use.
The initial step is to confirm whether the electric motor and Planetary reduction travel are intact before installation, and strictly check if the size of each part linked with the electric motor and Planetary reduction travel matches, here is the size of the positioning boss, input shaft and Planetary reduction drive groove of the engine and matching tolerance.
The next step is to unscrew the screw on the outer dustproof hole of Planetary reduction drive flange, change the clamping ring of PCS system to align the side hole with the dustproof hole, insert the inner hexagon to tighten.From then on, take away the motor shaft keys.
Surface hardening editing
Common area quenching methods are high-frequency quenching (for little gears) and flame quenching (for huge gears).The top hardened layer is most effective when it incorporates the base of the tooth root.The normal material for surface quenching is steel whose mass fraction of carbon is approximately 0.35%~0.5%. The hardness of tooth surface can reach 45~55HRC.
Connection function between of Planetary decrease drive and servo engine: holding mode – productivity shaft of servo motor extends into of Planetary reduction drive, servo motor and Planetary reduction drive are linked by flange. You will find a deformable hoop in Planetary lowering drive. By working the locking screw on Planetary lowering travel, the hoop can tighten the axis of the servo motor (the author has a 0.75KW servo motor with this connection). So for this connection setting, servo motors usually do not need keyway (of program, keyway may also be, but ordering keyway servo motors requires Money and delivery period are longer yo @ @). A kind of
Connecting mode of_of Planetary decrease drive and servo electric motor: Connecting through external coupling. This connection method uses exterior coupling, so it needs servo electrical and keyway. Exterior coupling can also use adaptable coupling (flexible shaft) – soft shaft drive vitality generally does not go beyond 5.5KW, speed can reach 20000 rpm. Some sort of
Generally speaking, the servo motors without brakes and keyways are the the majority of used and the Ever-Power is the largest. For that reason, to order the servo motors with brakes and keyways, the delivery period is much longer, about 4 weeks.
Planetary reduction travel in the utilization of the process you will see some noise, the emergence of the noise, how exactly to deal with it?
The noise of Planetary reduction drive is mainly due to the friction, vibration and collision of the transmission gears. How to successfully reduce and reduce the noise to create it more good requirements of environmental safeguard is also a key research topic in the home and overseas.Reducing the apparatus transmission sound of Planetary reduction drive has become an essential research matter in the industry. Many scholars in the home and abroad respect the change of gear tooth engagement stiffness in gear transmission as the key factor of gear dynamic load, vibration and noise.By modifying the shape, the dynamic load and velocity fluctuation are minimized to reduce the noise.This method has became more effective in practice.But with this technique, the process will need shape modification equipment, the majority of small factories often can not be implemented.
Planetary reduction drive is certainly a kind of of Planetary reduction drive, what’s the transmission structure of planetary gear?Let’s have a look.
A planetary gear includes a sun steering wheel, a planetary steering wheel, and a gear band, wherein the planetary steering wheel is supported by a set axis of the planetary body, allowing the planetary wheel to rotate on the helping axis.The planetary wheel, the sun wheel and the apparatus ring are in continuous meshing state.
Located in the guts of the planetary gear transmission mechanism is the sun wheel, the sun wheel and the earth wheel generally engage, two external equipment meshing rotation direction can be opposite.Just as sunlight is at the guts of the solar program, the solar wheel is known as for its location.Gear band is the interior gear, it and the earth wheel often meshing, may be the internal tooth and the outer gear meshing, the rotation direction between your two may be the same.The amount of planetary gear will depend on the design load of the Planetary reduction drive, usually 3 or 4, the more the amount of bear the load is greater.
The above may be the Planetary reduction drive equipment transmission structure of the main content.
Planetary speed of Planetary reduction drive is definitely a sort of speed of Planetary reduction drive, in that case, the planetary speed of Planetary reduction drive in the process of using the cause of the shaft break what?Let’s have a look.
1. The wrong type assortment causes insufficient end result torque of the Planetary decrease drive.
Some users in the version selection, mistakenly so long as the selected rated output torque Planetary reduction travel to meet up the work requirements can be, in fact, it isn’t, one may be the rated end result torque of the electric motor rated output torque circumstances deceleration ratio, the worthiness obtained in principle ought to be less than the product sample to provide similar Planetary reduction travel rated productivity torque.The other is to consider the overload capacity of the drive motor and the utmost operating torque required in practice.
2. Along the way of acceleration and deceleration, the instantaneous torque borne by the result shaft of the Planetary decrease drive exceeds two times of its ranked output torque, and these kinds of acceleration and deceleration is definitely too frequent, that will eventually make Planetary lowering drive break the shaft.
Theoretically, the utmost operating torque required by the user must be less than 2 times the rated output torque of the Planetary reduction drive, especially in a few applications must strictly adhere to this criterion.This is not only to protect the Planetary reduction drive, but also to prevent the output shaft of Planetary reduction drive from being twisted off.The primary reason is that, if there is a problem in equipment installation, the output shaft of the Planetary reduction travel and its load are stuck, the overload capacity of the travelling motor will still make it constantly improve the output force, which may cause the force of the output bearing of the Planetary reduction drive to exceed its rated output torque 2 times and so twist the output shaft of the Planetary reduction travel.
Precision planetary reduction travel
Product Description:
There are two main types in line with the output direction: direct type and correct angle type; Planetary gear systems are used to execute speed reduction due to significant torque. to predict gear noise from a backside wheel drive computerized transmission.
There are usually three types in line with the number of stages: one-stage deceleration (generally less than 10:1), two-stage deceleration (generally higher than 10:1 and less than or equal to 100:1), and three-stage deceleration (significant reduction ratio is 100) :1, the overall division principle is greater than 100:1);
In line with the purpose: armed service and civilian;According to the operating environment: regular environment, low heat range environment, clean bedroom environment and vacuum environment;
Our speed of Planetary reduction travel planetary gear for heavy-duty applications, including; conveyers, cranes, crawlers, and excavators. With the Ever-Electric power mountain drive you get additional very low gears which allow you head out climb the the majority of extreme torque Gears: 1:1 and 2.5:1 reduction gear ratio.
The initial step is to verify whether the engine and Planetary reduction drive are in good shape before installation, and strictly check if the size of every part connected with the motor and Planetary reduction drive is matched. Listed below are the size and coordinating tolerance of the positioning boss, suggestions shaft and Planetary decrease travel groove of the electric motor.
Step two 2: unscrew the screw on the outer dustproof hole of of Planetary decrease drive flange, modify the clamping band of PCS program to align the side hole with the dustproof hole, insert the internal hexagon to tighten.From then on, remove the motor shaft keys.
The 3rd step is to hook up the engine with Planetary reduction travel naturally.The concentricity of the output shaft of Planetary reduction drive and the input shaft of the motor must be consistent when connected, and the external flange of both should be parallel.If the concentricity is not consistent, the electric motor shaft will be broken or of Planetary lowering drive gear wear.
In addition, in the installation, do not use hammer and other blows, prevent the axial force or radial force too much harm to the bearing or equipment.Be sure to tighten the installation bolt before tightening the push bolt.Before installation, wipe apart the anti-rust oil of motor input shaft, positioning boss and connecting part of of Planetary reduction drive with gasoline or zinc-sodium water.Its goal is to make sure tight connection and flexibility of operation, preventing unnecessary deterioration.
Before the motor and Planetary decrease drive are linked, the motor shaft keyway should be perpendicular to the tightening bolt.To make sure a uniform force, first screw the assembly bolts at virtually any diagonal position, but do not screw restricted, then screw the installation bolts at the other two diagonal positions, and finally screw the four set up bolts one at a time.Finally, tighten the force bolt.All tightening bolts shall be fixed and examined by the torque plate hand based on the indicated torque data.
Right installation between of Planetary reduction travel and mechanical apparatus is the same as appropriate installation between of Planetary reduction drive and drive engine.The key is to make certain that the output shaft of Planetary reduction travel and the drive area of the shaft concentricity.
servo motor of Planetary reduction travel Planetary reduction travel of Planetary reduction travel rated input increase to 18000 RPM (about of Planetary reduction drive itself size, the greater the rate of Planetary reduction drive, small the rated input quickness) above, industrial-grade servo motor of Planetary reduction drive output torque is normally not more than 2000 nm, special large torque servo engine of Planetary reduction drive can do more than 10000 nm. Working heat in 25 ℃ to 100 ℃ roughly, by changing the grease can change its working heat range.Planetary reduction travel: the main transmission structure is definitely: planetary wheel, solar wheel, outer gear ring.Weighed against additional reduction gear, servo engine reduction gear has excessive rigidity, high precision (one stage can achieve less than 1 stage),(double stage can perform less than 3 tips), high transmission performance (single stage in 95-99%), high torque/quantity ratio, life free of maintenance features.Because of these characteristics, servo electric motor of Planetary reduction drive is mainly installed in the stepper motor and servo motor or perhaps brushless motor, used to reduce the speed, enhance the torque, matching inertia.Ranked input speed of servo engine of Planetary reduction travel can are as long as 18000rpm(related to how big is Planetary reduction travel itself.