Ever-Power – The powerful bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been developed with a particular torque/speed relationship at heart and therefore benefits from many advantages.
compact and rigid style ensures highest functionality whilst being space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving due to high efficiency ranking of 98%
extra cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended output hollow shaft for shrink disc (with or with out shrink disc)
also available in stainless steel
The EP-Series spiral bevel gearbox products offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, as well as universal mounting capability.
Most of these options are made feasible by a modular design concept that starts with a cubic housing.
The EP-Series can be an extremely versatile products, meeting virtually all the technical offices requests.
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is an excellent spiral bevel gearbox solution whether for power tranny, high torque, or dynamic applications. These gearboxes feature durable cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a dependable and optimized performance.
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox is a perfect addition to your machine style.
Below is an array of EP-Series gearboxes. You will discover the full product line, with technical specs and CAD models, right here:
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are ideal for universal use thanks to their machine-friendly structure and adaptability. The effective and reliable best performer is available in different variations. Like all Ever-Power spiral bevel gearboxes, they are manufactured using the modern production approach to ground circular arc tooth according to Ever-Power. For clients, this means higher toothing quality and precision along with even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, 
Max. input swiftness: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – compact and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes are characterised by top quality and robust overall performance by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are produced in four different variations. The drive and the wheel are generally made with Ever-Power spiral gearing providing a calm, steady and efficient procedure.
Type EP may be the standard version where the bedding includes strong single-row deep groove ball bearings upon polished bearing seats.
Type “E” and “P” are gearboxes designed for tranny of high torques at low revolutions. The bearings are solid conical roller bearings on polished bearing seats.
Type “L” is a special gearbox manufactured according to customer requirements.
Our spiral bevel gearboxes could be given up to 4 shafts, hollow shaft and with an output torque as high as 1,000 Nm and will end up being fitted with a motor flange with a coupling for direct mounting of the motor.
The spiral bevel gearboxes can be found in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes are life-period lubricated and can be provided in a hygienic edition with a lubricant authorized for the meals industry, with stainless shafts and with a rustproof yellow chromated gear housing. If there is a need for particular shafts or flanges, we have great encounter in adapting gearboxes – actually in smaller numbers – or in designing unique gearboxes for instance with gear housings in stainless or as precision gearboxes with reduced backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears from the variations in helix angles, they may be generally classified into straight bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, due to the fact that manufacture services for straight bevel gears are becoming rare and the actual fact that directly bevel gears teeth cannot be polished, producing spiral bevel gears which can be polished superior when it comes to noise reduction, spiral bevel gears will probably become more common in the future.
Bevel gears could be generally classified by their manufacturing strategies, namely the Gleason technique and Klingelnberg technique, which each possess differing teeth shapes, and presently most gears use the Gleason method. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make us extremely flexible and responsive. We work together in partnership with you, providing guidance and assistance for your unique application, guiding you through idea, design and produce according to your individual requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a selection of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will find the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as reinforced bearings or cooling for procedure at high temperatures
Versions for particular requirements such as ATEX or for make use of in the food industry
Different corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have verified their versatility and value time by being extremely precise with very low backlash and very low transmission error. Silent, shock resistant, possess overload capability and are space saving.
The high precision spiral bevel gearbox can be used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are properly spaced to permit lubricants to end up being spread evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted with a unique, adjustable locknut style.
Spiral bevel gears are made for applications that want high rate and high torque power. They can help cut customer costs by giving long-lasting performance with minimal dependence on repairs or replacements. With spiral bevel gears, you don’t have for offsets and a significantly reduced threat of overheating. Curved tooth and deeper traction between those tooth ensures higher asset availability to improve flexible performance and expand equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-degree angle. The teeth are designed with hook curve to provide better flexibility and traction. Although they could be considered a hypoid gear, they have no offsets, which indicates they will not slip during procedure. This ensures smooth, reliable transmission well suited for high-speed, high-torque applications.
Ever-Power – The powerful bevel gearbox